High-speed stud roll forming machine, as a popular equipment in the construction industry, is specially used to produce the support and installation studs required by the construction industry with its efficient production capacity and precise forming technology to meet the needs of various construction projects.
Parametre for U-profil-rulleformningsmaskine
- Velegnet til materialer med en tykkelse på 1,2-2,5 mm
- Akslen er lavet af 45# og er præcisionsbearbejdet
- Motordrevet, gearkædedrevet, 16 ruller til formning.
- Hastighedsregulering ved frekvensomformning. Formningshastigheden er ca. 18 m/min
- PLC-kontrolsystem (touch screen-mærke: Tyske Schneider Electric/Taiwan WEINVIEW,
- Inverter-mærke: Taiwan DELTA, enkodermærke: Japan Koyo/Omron)
- Juster blot den ønskede WEB, HØJDE og LIP ved hjælp af positionsuret på den (med digitalt display, let at betjene) med håndhjulet,
- Indtast derefter de nødvendige produktionsdata på berøringsskærmen.
- Alle operationer kan gennemføres på bare 5-10 minutter. Det er ikke nødvendigt at skifte valser, pakninger eller skærere som på traditionelle, gammeldags maskiner (hver ændring af produktionsstørrelse tager mere end 45 minutter).
- Kombineret med: PLC, inverter, touch screen, encoder osv.
- Tolerance for skærelængde ≤±2 mm
- Kontrolspænding 24V
- Engelsk brugermanual
The U-profile shaping machine’s primary characteristics are as follows:
- High flexibility: By simply adjusting and creating U-shaped purlins of various diameters without requiring the replacement of gaskets or rollers, the machine significantly increases production efficiency.
- Tool versatility: To accommodate U-profiles of various sizes, there is no need to constantly switch out tools, saving time and money on tool replacement while maintaining processing precision and consistency.
- Simple and easy to use: The design minimizes operator skill requirements, cuts down on training time and expense, and is straightforward to use.
- Low maintenance costs: The equipment’s sturdy construction and ease of maintenance cut down on maintenance expenses while extending the equipment’s useful life.
- Size customization: U-profiles of any size may be created to satisfy various technical requirements within the machine’s size range, therefore conserving resources and cutting manufacturing costs.
- Punching function: It can punch holes on the web side of the purlin and the flange side of the U-profile at any location, which is very convenient for later assembly and installation.
Profiles and flow chart of U profile roll forming machine
Key Components of Stud and Track Machines
U-Slot Roll Forming Machine Straightening Section:
The straightening section is used to ensure that the raw material is in a straight state before entering the forming area, which helps to ensure the accuracy and quality of the final product.
U-Slot Roll Forming Machine Roller:
The roller is the core component of the forming machine, which is used to press the raw material into a predetermined U-shaped shape.
The roller is made of high-quality bearing steel GCr15 material, processed by CNC lathe and heat treated to ensure the hardness and wear resistance of the roller.
The roller surface can be optionally black treated or hard chrome coated, which further improves its service life and wear resistance.
Equipped with a feed guide to ensure that the raw material can enter the roller accurately and smoothly for forming.
The body frame is welded from 400# H-beam, which ensures the overall stability and durability of the machine.
Forming knife:
The forming knife is another key component in the forming process, which is used to accurately cut and form studs or tracks.
These knives are precisely designed to ensure that the studs and tracks produced are accurate in size and smooth in surface.
PLC control system (2 types available):
The PLC control system is the “brain” of the machine, responsible for controlling the entire forming process.
Users can easily set parameters, monitor operating status, and realize automated production through the control panel.
The system provides two optional configurations to meet the needs and budgets of different users.
Uncoiler (2 types available):
The uncoiler is used to unwind the raw material coil and feed it into the forming machine.
The manual uncoiler is suitable for small-scale production or occasions where manual operation is required. Users can control the unwinding speed and tension of the coil through manual operation.
The hydraulic uncoiler is suitable for large-scale, automated production needs. It has a higher degree of automation and more stable unwinding performance, which can ensure the smooth unwinding and precise control of the coil.
