Steel Belt Sandwich Panel Line

Modern construction demands materials that are **strong, lightweight, easy to install, reliable, and durable**. High-pressure rigid polyurethane (PU) foam meets all these requirements while offering **exceptional fire resistance and thermal insulation**, making it ideal for applications such as:
Cold storage & refrigeration
Hospitals & healthcare facilities
Automotive manufacturing
Stadiums & large-scale structures
Villas & high-end buildings

Our high-pressure PU production line** delivers superior performance, matching global industry standards with the following advantages:

**Key Benefits:**
1. **Fire Resistance** – Complies with **B2-grade fireproofing** standards.
2. **Thermal Insulation** – Achieves refrigeration/cold-storage-level efficiency.
3. **Superior Foam Quality** – High-pressure mixing ensures **homogeneous AB material distribution**, enhancing foam consistency and **extending service life**.
4. **Cost Efficiency** – **7–9% raw material savings** vs. low-pressure systems.
5. **Self-Cleaning System** – Nozzles require **no manual cleaning**, reducing maintenance effort.
6. **Automated Flying Saw Cutting** – Minimizes labor costs with precision cutting.
7. **Safety Assurance** – Patented **pressure detection protection** for stable, safe operation.
8. **Customizable Options** – Available with **dual-sided metal cladding** (thickness: **50mm, 70mm, 100mm**).

### **Why Choose Our PU Line?**
By integrating **advanced automation, material efficiency, and stringent safety controls**, our system optimizes productivity while ensuring long-term durability—making it the **preferred choice for high-performance insulation solutions worldwide**.

적재 차량이 있는 5톤 유압 디코일러 2세트

롤 성형기 2세트

Double Roll Forming Machine – Precision & Efficiency for Your Production Line

Among the core components of the production line, the double roll forming machine plays a critical role in ensuring synchronous, precise, and efficient material shaping. This advanced equipment processes raw materials into predefined dimensions and profiles using high-precision roll forming technology, meeting strict product specifications.

고압 PU 발포 시스템 1세트

**Principle and comparison of high-pressure foaming and low-pressure foaming of polyurethane**

1. Low-Pressure Foaming
Principle:
Mechanical mixing: Mix material A (isocyanate) and material B (polyol + additives) by low-speed stirring (200-1000 rpm), and inject them into the mold by gravity or low pressure.
Chemical reaction: Isocyanate (-NCO) reacts with polyol (-OH) to form polyurethane, accompanied by the formation of CO₂ bubbles (foaming agent effect).
기능:
– The mixing accuracy is low, and problems such as uneven bubbles and inconsistent density are prone to occur.

2. High-Pressure Foaming
Principle:
High-pressure impact mixing: A and B materials are accurately measured under high pressure (100-200 bar) and instantly mixed (mixing time <1ms) by high-precision collision mixing heads.
-Atomization mixing: High pressure makes the raw materials atomized to ensure uniform mixing at the molecular level.

Core advantages of high-pressure foaming:
1. More uniform mixing and finer pores
– High-pressure atomization can reduce dead zones and avoid defects caused by unmixed materials (such as lumps and uneven bubbles).
2. Higher production efficiency
– Suitable for automated continuous production.
3. Less material waste
– The mixing head is self-cleaning, with a residual amount of <0.1%, which reduces raw material loss and can save 7-9% of raw materials compared to low-pressure foaming.
4. Better product performance
– The pore structure is more uniform.

High-pressure foaming technology is superior to low-pressure foaming in terms of mixing accuracy, production efficiency and product performance, and is particularly suitable for high-end manufacturing.

PU 호스트 머신 1세트

PU 메인프레임의 길이는 일반적으로 25~30미터이며, 이는 고객이 제공한 도면과 필요한 발포 두께에 따라 결정됩니다. 고객의 생산 요구를 더 잘 충족시키기 위해 장비는 다양한 제품 사양의 다양성과 유연성을 충분히 고려하여 다양한 생산 시나리오에 적응할 수 있도록 설계되었습니다.

당사의 메인프레임은 고무 벨트 전송 시스템을 채택하여 작동 중 장비의 안정성과 효율성을 보장할 뿐만 아니라 기계의 제조 비용도 크게 절감합니다. 기존의 전송 방식에 비해 고무 벨트는 충격 흡수 및 내마모성이 우수하여 장비의 수명을 연장하고 유지 보수 빈도를 줄이며 기업의 후속 운영 비용을 절감합니다.

1 PLC 제어 시스템 전체 세트

전체 메인 기계는 롤 성형기, PU 발포 시스템, 전단 시스템의 세 부분으로 구성됩니다. 각 부품에는 독립적인 전자 제어 시스템이 있으며, 3개의 시스템은 온라인으로 지능적으로 작동할 수 있습니다.

1 플라잉 커팅 시스템

Servo motor cutting system

1 Pneumatic Stacker

1. Grab Length: 1.5-12m
2. Grab Width: 930-1160mm
3. Maximum Grab Weight: 500kg
4. Automatic Flip
5. Fully Automatic Computer Control

1 Wrapping Packaging Machine   

1. Packaging Dimensions: 1200 x 1000
2. Product Weight: 2 tons
3. Packaging Material: Stretch Film
4. Stretch Film Dimensions: Width 500mm, Diameter within 250mm
5. Stretch Film Core Inner Diameter: 75mm
6. Packaging Method: Horizontal Conveyor Rotary Packaging
7. Film Loading Method: Ring Drives Mold Rotation
8. Conveyor and Ring Speeds Adjustable by Frequency Converter
9. Roller Length: 10 meters for both front and rear ends of the wrapping machine