바닥 데크 롤 성형기

Floor Deck Roll Forming Machine are highly specialized mechanical equipment used to make construction floor decking. Floor decking, often called floor panels, is essential to construction floor systems. It transfers floor live and static loads to the building’s supporting framework.

Working principle of Floor Deck Roll Forming Machine

• Raw material preparation: First, prepare steel plates, steel bars, or other composite materials for floor decking.
• Molding: Under high pressure and careful control, the raw materials are fed through the rollers or molds of the calendering machine to form floor decking that matches design criteria.
• Shearing and punching: The formed floor decking will be sheared to lengths and widths. Also, drill holes on the board for simple installation and fastening.
• Quality inspection and packaging: Floor decking is examined to verify it satisfies standards. Packaging for transit and storage follows inspection.

Advantages of floor decking calendering machine

• Mechanised manufacturing is more efficient and reduces labour expenses.
• High precision: Mold design and control assure floor deck size and form correctness.
• Strong adaptability: Floor decks may be made to meet construction demands.
• Energy savings and environmental protection: Production process and control system optimization reduces energy use and waste.
• Floor decking calendering machines have substantially increased floor deck manufacturing efficiency and quality in the construction sector, ensuring the safety, stability, and efficiency of the building floor system.

바닥 데크 기계의 프로파일

Floor decking machines produce a variety of profiles, which are mainly classified according to their cross-sectional shape and purpose.

기계 기술 파라미터

Workflow

1. Uncoiler: The uncoiler is the starting part of the production line and is mainly responsible for unrolling the raw material in coils (e.g. steel plates, aluminum plates, etc.) to provide a flat, continuous raw material for the subsequent processing steps.
2. Feed guides: The feed guides receive the unwound raw material from the unwinder and guide it accurately to the next processing unit. This stage prepares the raw material for processing by ensuring seamless transportation and placement.
3. Optional pre-cutting device:The pre-cutting unit (if optional) cuts or lengthens raw material before it enters the roll forming system. Waste is reduced and product dimensions are accurate with this procedure.
4. Roll Forming System: The roll forming system is the heart of the production line and consists of multiple rollers that are precisely controlled and adjusted to gradually press the raw material into the desired shape and size. Roll forming systems use several rollers with different shapes and functions to conduct complicated forming operations.
   In this step, raw materials are pressed through the gaps between the rollers to form a variety of complex shapes, including corrugated sheets and corrugated boards. Product quality and performance depend on roll forming system design and control precision.
5. Hydraulic back-cutting device: The hydraulic post-cutting device is responsible for the precise cutting of the formed product after the roll forming system. This process ensures product length and dimensions are as intended and reduces trim waste.
   Hydraulic post-cutting machines use precise cutting methods and equipment to achieve uniform cutting.
6. Exit Racks: The exit rack is the final part of the production line that receives the cut product from the hydraulic post-cutting unit and neatly stacks or transports it to its designated location. This stage neatly concludes manufacturing.

Machine composition of floor decking machine

Includes various essential pieces for fast and precise floor decking manufacture. The primary floor decking machine components may be summarized as follows based on your information:

1. The feeding system transports unrolled steel plates from the uncoiler to the processing area smoothly and constantly.
   Feeding guide rails improve raw material stability and precision throughout transit.
   
2. As required, a hydraulic pre-cutting knife is used to prepare raw materials for the forming system.
   Cutting precision and stability using hydraulic drive.
   
3. The floor decking machine roller is the key component that presses raw materials into the desired shape.
   High-quality bearing steel GCr15 is CNC lathed, heat treated, and hard chrome plated on the roller to increase wear resistance and service life.
   
4. The forming knife, manufactured of high-quality mold steel Cr12 and heat-treated, is an essential component of the forming system.
   Floor deck formation is precise using the forming knife and roller.
   
5. The PLC control system oversees machine operation, including feeding, cutting, shaping, and other functions.
   PLC control systems are simple to use and precisely regulate machine actions to increase production efficiency and product quality.
   
6. The manual uncoiler is used to manually regulate the contraction and stop of the inner hole of the steel coil to unfold raw materials without power.
   Coil inner diameter range: 480mm±30mm, maximum feed width: 1250mm, and capacity: 5 tons
   5-ton hydraulic uncoiler: Choose a car or no car variant and customize it for manufacturing. The hydraulically operated uncoiler unfolds raw material more reliably.
   The frame, made of 300#H-shaped steel, provides stability and load-bearing capability for the machine.

• Effective production capacity: Our floor decking machine is made from high-strength steel and undergoes careful processing and heat treatment for maximum strength and durability.The high configuration uses modern control system technology to automate parameter setup and make parameter setting easy. This boosts manufacturing efficiency and shortens building times.
• We use a PLC computer control system, manual unwinding machine, forming main machine, hydraulic cutter, electronic control system, and hydraulic system to achieve accurate manufacturing process control.The system can continuously monitor equipment operation, identify and resolve issues, and assure equipment stability and dependability.
• The interface is basic and straightforward, making it easy and safe to use. It is also handy and speedy. After basic training, operators may start using the device rapidly.The equipment has safety mechanisms to safeguard operators and minimize manufacturing mishaps.
• Our focus is on energy efficiency and environmental preservation. Advanced energy-saving technology reduces equipment energy consumption in the floor decking machine.The machine’s noise and vibration are also regulated, satisfying environmental protection standards.
• Our floor decking machine produces high-quality, lightweight, strong, load-bearing, and earthquake-resistant floor decking.The embossing on the corrugated board bonds the floor decking and concrete, forming a whole, and strengthening ribs provide the system considerable strength.Our floor decking machine is versatile and suitable for usage in residential, commercial, and factory building projects.
  The floor decking can satisfy the demands of various building projects and speedy primary steel structure construction.
• solid and reliable: The machine is mounted on a solid base to prevent vibrations and maintain accuracy, performance, and longevity.
  All control components are worldwide brands for equipment stability and dependability.