Прогонові профілегибочні машини CZ, широко відомі як швидкозмінні. Змінний верстат для виготовлення прогонів C/Z, також відомий як верстат для гнуття швелерів C&Z, виробляє профілі C і Z різних діаметрів і товщини, які можна штампувати як з боку прогону, так і з боку фланця.
Специфікація
- The CZ integrated barrier is an advanced tile pressing machine that combines the C -type machine and Z -type machine, which has the advantages of both machines and equipment. This device can not only improve work efficiency, but also reduce production costs. The main features of the CZ integrated scoop machine include cutting and not required to replace the tools, fast replacement (three minutes of arbitrarily replacement), adjustable (the abdomen, wing edge, and wing edge can be performed. , CZ three -step replacement, as well as the common axis design (reduced the height of the two sides of the broken axis).
- The CZ integrated scooping machine is mainly composed of passive feeding racks, flat device, punching device, cutting off device after molding, hydraulic stations, computer control systems, etc., which uses automatic fly saw punching, and the operation is simple. The C and Z steel sandalwood strips produced by this device are used by steel plates through cold pressure, which has the characteristics of uniform wall thickness, adjustable size, and high pressure resistance. In addition, the C and Z steel sandalwood strips are light and low, and the cost is simple. The construction is simple. It can directly cut the length of the sandalwood strip from the processing plant, and then transport it to the construction site directly.
Machine Components:
- Feeding and leveling of the CZ Purlin process: This part is essential for getting the material ready before it goes into the roll forming process. It guarantees that the material is level and prepared for the next step.
- Pre-Punching equipment: The plate is punched with holes using this equipment. It precisely calculates the quantity and horizontal placement of the punches under PLC control. Although the vertical position may be manually adjusted, the quantity and size of punches can be tailored to meet the needs of the client.
- Pre-Cutting Device: The material must be cut to the appropriate proportions before rolling. This work is effectively completed by the pre-cutting equipment, guaranteeing that the material is appropriately ready for the ensuing procedures.
- The equipment known as the Universal Forming and Cutting equipment is a crucial component of the whole process since it is in charge of shaping and cutting the material to the required dimensions. It ensures that the finished product satisfies the highest standards of quality and accuracy by combining efficiency and precision.
- CZ Purlin Main Machine: This is the central component of the process, where raw materials are converted into finished goods. Its sturdy structure and sophisticated features let it to handle a wide range of materials and effectively produce CZ purlins of the highest quality.
Key features and applications:
- Quick change system: With this system, the machine may quickly change the roll-forming tool or mold to meet the demands of producing C- and Z-shaped purlins in a variety of sizes and forms. This significantly raises the equipment’s versatility and manufacturing efficiency.
- Production of C/Z profiles: Metal purlins in the C and Z shapes with a range of thicknesses and diameters may be produced using this machine. These purlins are essential parts for supporting, joining, and strengthening buildings, and they are utilized extensively in manufacturing, construction, and other sectors.
- Punching capability: CZ purlin roll-forming machines often include a punching capability that allows them to punch the web or flange side of the purlin. This satisfies certain technical requirements and gives consumers more design alternatives.
- High accuracy and stability: The high precision and stability of purlins may be guaranteed via roll-forming technology. The machine is able to create purlins with exact size and regular form to satisfy a variety of technical standards and requirements via precision mold design and production.
- Automation and intelligence: Most contemporary CZ purlin roll-forming machines have sophisticated automation and clever control systems installed. These technologies make it possible to monitor and modify the manufacturing process in real time, guaranteeing the consistency and dependability of both production efficiency and product quality.
- Numerous uses: Because of their excellent structural performance and numerous uses, C-type and Z-type purlins are extensively employed in the manufacturing, transportation, and construction industries, among other disciplines. More adaptable and economical production solutions for various domains are offered by the introduction of CZ purlin roll forming machines.
Main advantages of CZ purlin roll forming machine:
Production efficiency is significantly increased by the CZ purlin roll forming machine’s ability to create C- and Z-type purlins swiftly and continuously. Its productive roll forming method can finish a lot of work quickly, cutting down on manufacturing time.
- Flexibility: These machines often include a mechanism for rapidly swapping out rolling tools or molds, which enables the fast replacement or correction of purlins in a variety of sizes and forms. Because of its adaptability, the machine can decrease production changeover time and adjust to changes in market demand.
- High precision: The CZ purlin roll forming machine can manufacture purlins with exact size and regular shape via precise mold design and production. This contributes to meeting stringent technical standards and regulations and ensuring the quality of the finished product.
- High material utilization: Roll forming technique has the ability to minimize waste and make the most use of raw resources. Through precise manipulation of the shaping process, the machine can guarantee efficient material use and minimize manufacturing expenses.
- Punching function: A punching function is another feature that many CZ purlin roll forming machines have. This feature allows the purlin to have holes punched in its web or flange side. This satisfies certain technical requirements and gives consumers more design alternatives.
- High degree of automation: Most contemporary CZ purlin roll forming machines come with very sophisticated automated control systems that allow for real-time production process monitoring and modification. As a result, the manufacturing process is more stable and reliable and requires less manual labor and human error reduction.
- Simple upkeep and servicing: These devices often have structures that are simple to maintain and service, which enables long-term, stable operation. Frequent service and maintenance may extend the machine’s life and performance while lowering the failure rate.
- Energy conservation and environmental preservation: CZ purlin roll forming machines adhere to environmental protection regulations by producing less waste and noise during manufacturing. Its effective energy use simultaneously lowers manufacturing costs and energy consumption.
Application Scenario of CZ Purlin Roll Forming Machine
In the construction sector, C-type and Z-type purlins are often used as supporting and reinforcing structures for bridges and roads. The CZ purlin roll forming machine is capable of producing purlins that satisfy specifications in an exact and fast manner.
- House construction: C and Z type purlins are used in buildings as the support structure for the roof, walls, and partitions. CZ roll forming machines are able to accommodate a variety of architectural designs.
- Facilities related to agriculture: grape arbors, orchard columns, greenhouses for vegetables, etc. As support structures, these facilities need a lot of C and Z purlins, which may be produced fast and in huge numbers using a CZ purlin roll forming machine.
- Industrial plant: To fulfill the building demands of industrial plants, CZ purlin roll forming machine can make C and Z purlin with a variety of specifications and lengths. Large span plants need robust supporting structures.
- Mechanical equipment: CZ purlin roll forming machine may provide customized manufacturing service; certain mechanical equipment need C and Z purlin as bracket or connection.
- Transportation industry: Railroad facilities, such as railroad bridges and tunnels, need the usage of C-type and Z-type purlins as reinforcement and support structures. The high demand for purlins in these facilities may be satisfied by a CZ purlin roll forming machine.
- Manufacturing of cars: C-type and Z-type purlins are required for various vehicles (such as trucks, special vehicles, etc.) as components of the body or frame. A CZ purlin roll forming machine can produce high-quality purlin products.
- Storage facilities: C-type and Z-type purlins are required for supporting and connecting structures like shelves, containers, etc. A CZ purlin roll forming machine can provide the purlins required by these facilities.
- Environmental protection facilities, including sewage treatment plants and trash disposal stations, need the usage of C- and Z-type purlin as supporting and reinforcing structures. CZ purlin roll forming machines can provide the purlin materials that these facilities require.
