Steel Floor Decking Machine Application
Metal floor decking machine (also known as metal floor decking forming machine) is a professional equipment used to produce corrugated steel plates for construction. Its products are widely used in modern building structures.
Actual application scenarios
1. Commercial and industrial buildings
• The preferred floor material for large-span spaces such as large shopping malls, logistics warehouses, and factory buildings, used to quickly build multi-story structures. For example: warehouse loft platform, data center mezzanine, etc.
2. Public facilities
• Floor slabs of subway stations and airport terminals are vibration-resistant and durable.
Advantage analysis
1. Structural performance optimization: Through the coordinated work of shear nails and concrete, the bending stiffness is increased by 30%-40%, and the deflection deformation is reduced.
2. Construction efficiency breakthrough
• The mechanized installation speed reaches 200㎡/man-day, which saves 70% of the construction period compared with traditional wooden formwork and reduces the use of scaffolding.
3. Economic comparison
• Reduce overall costs by 15%-25%:
• Material savings: Steel plate thickness can be optimized to 0.8mm (traditional 1.2mm);
• Later savings: Eliminate template removal and repair costs.
4. Sustainable development
• 100% recyclable steel, 85% less construction waste. Additional points for materials can be obtained in LEED certification projects.
Flow Chart of Floor Decking Machine
Decoiler→Feeding Guide Device→Pre-Cutting Device（optional）→Roll Forming System→Hydraulic Post Cutting Device→Exit Rack
Popular Floor Decking Profiles
Components of Floor Decking Machine
- Feeding Directional guide wheels ensure that the material is guided into the correct position
- Hydraulic pre-cutter The thickness of the floor deck is usually 0.8-1.2mm, so it is equipped with hydraulic front shears, which greatly saves manpower.
- Rollers of floor decking machine
Rollers are made of high-quality bearing steel GCr15, CNC lathed, heat-treated, and available with hard chrome coating.
With feeding material guide, body frame manufactured of 300# H type steel by welding
- Floor decking machine forming cutter
Made by high quality mold steel Cr12 with heat treatment
- PLC Control system
Easy to operate
6.Decoiler
Manual Decoiler: one set
Un-powered,manually control steel coil inner bore shrinkage and stop
Max. feeding width: 1250mm, coil ID range 480mm±30mm
Capacity: Max. 5 Ton
With 5 tons hydraulic decoiler with car and without car for option
Our Service
Raw Material Selection: To ensure the strength and wear resistance of the product, we use high-quality steel, such as Cr12 die steel and GCr15 bearing steel, when producing metal floor slabs.
Processing Technology: Heat treatment technology is used to improve material performance, and CNC machine tools are used for precision processing. To further improve wear resistance, the roller surface is hard chrome plated.
All the shafts of the machine are solid shafts, which can ensure the stability, precision and durability of the product.
Strict quality control: To ensure that each equipment meets customer requirements and national standards, strict quality control is implemented in each production link from raw material procurement to assembly and commissioning.
After-sales Service
Equipment Installation and Commissioning: To ensure that the equipment is smoothly put into production, we provide equipment installation, commissioning and trial operation services.
Operation Training: To ensure that operators are proficient in the use and maintenance of equipment, we provide operation training for customers.
Maintenance: Provide daily maintenance and upkeep services to ensure long-term stable operation of the equipment.
Technical support: Provide technical support and consulting services to customers to help solve problems encountered during use.
